INJECTOR HEAD ASSEMBLY DESCRIPTION
Low range capacity 85,000 lbs. pull maximum 15.3 lbs. pull per PSI, 1.02 ft speed per us gallon (90% eff.) 105 feet per minute maximum speed.
High- range capacity 42,500 lbs. pull maximum, 7.65 lbs. pull per PSI, 2.04 ft speed per US gallon (90 eff.), 210 feet per minute maximum speed.
PATENTED EXPANDABLE INJECTOR
Patented Expandable Injector allows for coiled tubing operation from 1 through 2 in position #1 and 2-3/8 through 3-1/2 in position #2.
PATENTED INJECTOR CHAIN ASSEMBLY
PATENTED ONE PIECE SKATE ROLLER
REPLACEMENT SPOOL FOR REEL
COMPLETE SPOOL WITH INTERNAL PLUMBING for inter-changing exist reel spools for different size tubulars
Spools will be available to accommodate 20,000 ft of 1, 1-1/4, 1-1/2, 1-3/4 and 2 coiled tubing.
CONVERSION KIT:to contain all necessary components to change from one size of tubing to another size.
FOUR INDEPENDENTLY CONTROLLED TRACTION SYSTEMS consisting of two cylinders opposing each other, with rear accessibility for maintenance without the need of removal from spline plates.Accumulators, dump valves for transportation protection plumbed to control panel with quick disconnect.
DRIVE PACKAGE: consisting of two bent axle style hydraulic motors, hydraulic fail-safe pressure released brakes mounted on one side of the side plates with a planetary style gear box located on the opposite side of the injector to allow a balance unit for lifting stability.
DUAL COUNTERBALANCE VALVES: High pressure in line filters, and quick disconnects for main power in and out hole.
REMOTE CONTROLLED HYDRAULIC CYLINDERS: for side chain tensioning consist of four cylinders mounted to spline plates to insure proper alignment, plumbed together to an accumulator and control panel.
HYDRAULIC LOADCELL: 50,000 lbs. Rated ( 2:1 ratio shows 85,000lbs).
PRE SNUBBING ADJUSTMENT MOUNT: Consisting of springs and threaded rods to allow pre-setting of snub force.
OUTER CRASH FRAME: with 4-point mounts, motor guards, integral ladder, protective access panel.
LOWER BASE: Designed for fluid retention and ease access, complete with 2 drains and 2 high pressure nipple for mounting of debooster (Wellhead pressure).
COMPLETE COUPLING PANEL: Located on front left corner, complete with quick disconnect for all secondary functions.
72 STANDARD GOOSENECK: with three hold down rollers.
CONTROL CABIN / POWER UNIT(not pictured) and including.
SKID MOUNTED with Crash Frame, Forklift Tubes and Four Point Lift.
DIESEL ENGINE 6V92TA Detroit Diesel.
AIR STARTER system.
AIR COMPRESSOR, 12 CFMPneumatic operated engine kill, throttle, and emergency kill controls.
HYDROSTATIC PRESSURE COMPENSATED PUMP for closed loop system for injector drive.
VANE PUMP for reel drive.
VANE PUMP for BOP and auxiliary drives.
SELECTOR VALVE for external auxiliary functions.
Air to oil HEAT EXCHANGER.
BLADDER STYLE ACCUMULATOR for BOP functions, 10 gal capacity.
FUEL TANK CAPACITY 65 US gallons with diverter valve for external fuel supply.
HYDRAULIC OIL RESERVOIR, 140-gallon capacity.
AIR RESERVOIR, 30 gallon capacity.
PNEUMATIC FILTER, LUBRICATOR, and OILIER, Bosh style.
LUBRICATION RESERVOIR, 30 gallon capacity.
INTEGRAL LADDER incorporated into crash frame.
SNAPTITE QUICK DISCONNECTS located on coupling panel for easy access.
MUFFLER, SPARK ARRESTOR, and RAIN CAP for exhaust system.
Suction FILTERS and return filters.
TELESCOPING CABIN: Hydraulic actuation.
INTEGRAL HOSE ARE:Located in front of cabin. All hoses equipped with Snaptite Quick disconnect on one end, tagged with stainless steel washers.
BOP HOSES are 125 feet .
INJECTOR HOSES are 125 feet.
TUBING REEL HOSES are 50 feet.
POWER UNIT HOSES are 50 feet.
CONTROL CONSOLE with all valves and gauges including:
One FOUR-BANK VALVE for BOP controls with lock-out protection.
BOP PRESSURE GAUGE, 2-1/2 3,000 PSI.
STRIPPER CONTROL VALVES to include supply valve, bleed valve, and gauge.
HYDRAULIC SUPPLY for stripper to be an air over.
HYDRAULIC INTENSIFIER mounted under control console.
Upper and lower style CONTROL PANEL etched labeling with gauges located in upper panel.
WEIGHT INDICATOR for injector.
SUPPLY VALVES, BLEED VALVES, and GAUGES for four injector traction circuits.
CONTROL VALVE for injector direction.
Injector drive PRESSURE GAUGE.
SELECTOR VALVE for injector brake and speed selection.
THREE-BANK VALVE for reel controls to include reel take-up or payoff, level-wind override, levelwind raise or lower.
RELIEF VALVE for injector pressure control.
RELIEF VALVE for reel pressure control.
Reel Pressure GAUGE.
VALVE for Reel Brake.
Injector Chain Lubrication VALVE.
Tubing Lubrication VALVE.
Throttle Control VALVE.
Engine kill VALVE.
Engine Emergency Kill VALVE.
Wellhead Pressure GAUGE, 6.
Circulating Pressure, 6 Injector Chain Tension CONTROL VALVE and GAUGE.
TUBING REEL SPECIFICATIONS.
SKID MOUNTED, With Crash Frame; Forklift Tubes, Four Point Lift.
REMOVABLE CORE, 118 outer flange and 70 width.
68 CORE DIAMETER to minimize tubing stress.
20,000 Ft. capacity of 1-1/2 COIL TUBING.
SKID MOUNTED with crash frame, forklift tubes and four-point lift.
3-1/16 10Kpsi QUAD BOP ASSEMBLY.
Part specs: H2S SERVICE.
17-4PH RAMS AND RAM SHAFTS and internal Coating to prevent corrosion.
3-1/16 x 10KPSI SIDE DOOR STRIPPER ASSEMBLY.
Parts Specs: H2S SERVICE.